SHEET METAL FABRICATION AND PRECISION MACHINING

Specialising in Sheet Metal Fabrication, Precision Machining and Project Management, Universal Fabrications is a Coventry based company serving the UK & Europe.

Sheet Metal Fabrication Experts Since 1978

Universal Fabrications is a leading provider of subcontracted Fabricated and Machined parts to UK Product Makers.

Spanning across an expansive 40,000 sq. ft of manufacturing space, we’re not just a supplier, we’re a supportive manufacturer, dedicated to addressing the unique challenges faced by assembly plants and their purchasing teams. 

From cutting and punching to bending and forming, from MIG/TIG to laser and robot welding, we offer a full range of manufacturing operations to meet your technical specifications including painting and metal coating options. In addition to making your parts we can also package to kitting lists and assemble.

Our hallmark is to provide cost-effective solutions without sacrificing quality. We do this through leveraging the design knowledge of our people whilst utilising the very latest technology including robot automation.

All in all, this makes us easy to do business with and a front runner in supporting our customers’ engineering challenges.

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Our Fabrication and Machining Services

sheet metal fabrication company laser cutting machine with sparks flying

Punch/Laser Cutting

Our West Midlands facility houses Amada CNC Fibre Lasers and Combination Punch Machines handling sheet sizes up to 4m x 2m and up to 25mm thickness across multiple material types. We support stand-alone high-volume cutting alongside your integrated fabrication needs; simply provide CAD files, specifications, quantities and timelines for competitive quotes.

sheet metal fabrication bending machine

Bending/Forming

Our expertise in precision forming utilises a fleet of 5 CNC brake presses, capable of bending materials from thin aluminum to hardened steel in lengths up to 4m. This allows us to consistently produce tight-toleranced bent parts, panels, enclosures, and assemblies. This is for both high-volume production runs and custom fabrication projects.

robotic welding arms in sheet metal manufacturing premises

Welding

Utilising 13 welding bays and robotic cells, our metal welding expertise spans MIG, TIG, Laser, Spot and Projection techniques. We can deliver flawless welds on projects up to 10m x 6m x 4m and 10 tonnes in weight. Whether it’s prototyping, small batch runs or large complex fabrications with machined elements, we have it covered.

precision machined part on a dark grey background manufactured by sheet metal fabrication company

Precision Machining

Our Machine Shop manufactures precision prototypes, small batches, and OEM production parts across a range of materials to aerospace standards. Supported by quality documentation, we serve as a trusted production partner for integrated fabrication or standalone machining projects. Our capabilities include:

  • 3 Axis Milling
  • 4 Axis Milling
  • 5 Axis Milling
  • Turn / Mill Lathes
  • Sliding Head Lathe
man operating machinery for project management at a fabrication company

Project Management

As an experienced trusted partner delivering successful fabrication and machining projects, our suitably qualified teams with technical expertise, lean processes and proactive design enhancements ensure on-time completion. Our comprehensive services include:

  • Design
  • Prototype
  • Assembly
  • Paint
  • Inspection
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Industries we work with:

Since 1978 our mission has been clear: to set new industry standards for precision and excellence in sheet metal fabrication and machined parts.

With 45 years of experience within the aerospace, defence, automotive and commercial vehicle sectors, we are a fully integrated organisation using the latest in 3D CAD/CAM manufacturing technology.

Aerospace

For over 20 years, Universal has built a reputation for manufacturing parts for the aerospace industry. This includes sheet metal fabrications and precision machined parts for the engines themselves. Our specialised capabilities in 5-axis machining, inspection and advanced CAD/CAM technologies ensure parts meet rigorous quality standards.

Our teams are experienced in providing manufactured parts to our Aerospace customers whilst meeting the necessary standards and governance for the industry.

aeroplane engine for sheet metal fabrication company

Defence

For over 15 years Universal Fabrications has been manufacturing armoured parts for the UK Defence industry across a range of vehicles.

  • Manufacturing over 12,000 parts per annum.
  • Mastiff, Ridgback, Wolfhound and Boxer.
  • Challenger 3.0 Upgrade.
  • Manufacturing Full Vehicle Chassis and Armoured Kits.
  • Part of the PANAMA design and manufacturing team on the remotely operated vehicle (ROV) system, specially designed for improvised explosive device (ED) detection.
military defence truck and fabrication parts

Automotive

For over 40 years, Universal has significantly supported the Automotive industry. In 2023/2024 this includes:

  • Designed and Manufactured paint line tooling for automated paint lines for Nissan, Stellantis brands and BMW, including paint slave tooling, carrier systems and paint fixtures.
  • Designed, Fabricated and Installed 6700 BMW engine frame stillages for the new Hamms Hall Engine Storage Facility.
  • Manufactured Precision Machined parts for Lotus.
  • Fabricated 20  3.5 Tonne Autonomous vehicle chassis for Ree Automotive whilst supporting  Williams Advanced Engineering with the design.
robot arm in sheet metal work factory for the automotive industry

Rail & Tunnelling

Our engineers can respond to any brief within the rail industry, partnering with companies such as London Underground, working internationally in countries including the UK, Denmark, Hong Kong and Singapore. With years of experience and heavy investment in sheet metal manufacturing equipment, we raise standards, reduce costs and deliver solutions.

Whether it’s providing sheet metal parts for rolling stock trim upgrades, robot welding structural brackets, or fabricating parts for cranes and railway tracks Universal has the experience and capability to support.

railway tunnel showing parts for sheet metal work

Specialist Vehicles

Universal is a proven manufacturer of sheet metal fabrications and machined parts for specialist vehicles. Our team has extensive experience handling full vehicle conversions for emergency, special purpose, and military applications. These conversions include ambulances, riot vehicle protection, and armored Toyota Land Cruisers. We also fabricate cages for police vehicles.

Our Fabrication and Machining facilities are complemented by a dedicated building for Vehicle Assembly and Paint Finishing. Our cranes can operate up to 10 Tonne loads.

armoured toyato Land Cruiser with parts by sheet metal fabrication company

Construction

For over 40 years, Universal has been significantly supporting the Construction industry with fabricated parts and assemblies. This work includes fabricated vehicle chassis for plant equipment, including mobile access towers, trailers, and ramps.  We have also supported large structural projects connected with bridges, towers and platforms for industrial, commercial and military projects.

  • Manufacturing over 48,000 parts and assemblies per annum.
  • Milling and turning over 31,000 precision machined parts.
  • Over 16,000 fabrications and 12,000 robot welding hours.
access boom supplied by construction sheet metal fabricators

Energy

Universal Fabrications is proud to support the transition from fossil fuels to more sustainable power generation. Our fabrications and machined parts are used in diesel, electric, biofuel, hydrogen and pedal power solutions.

  • Fabricate noise reduction enclosures for diesel generators.
  • Precision machined parts for hydrogen power cells.
  • Electric battery cases for commercial and military vehicles.
  • In pavement electric car charging points.
  • Bike docking solutions for West Midlands Combined Authority.
hydrogen power cell enclosure manufactured by energy fabrication company

Custom Enclosures

Universal Fabrications specialises in manufacturing custom metal cabinets and enclosures across multiple sectors. Here are just a few of the metal enclosure types we are able to manufacture:

  • Electrical Enclosures
  • Generator Enclosures
  • Telecommunications Enclosures
  • Data Center Enclosures
  • Industrial Equipment Enclosures
  • Renewable Energy Enclosures
  • Agricultural Equipment Enclosures
  • Transportation and Infrastructure Enclosures
  • Bin Stores and Waste Enclosures
  • EV Charging Enclosures
outdoor metal enclosure manufactured by UK sheet metal fabrication company

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laser welding machine in use with sparks flying at laser welding and fabrication company

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