Metal Fabrication
Prototyping Design
Skilled designers take our customers’ technical drawings and 3D models to create manufacturing drawings. These fully detail the necessary material specifications, dimensions, bend angles, hardware requirements, and any other manufacturing instructions required for the project.
Sheet Metal Cutting & Punching
Our flagship Amada CNC Fibre Lasers have the power and accuracy to cut parts from sheet metal up to a sheet size of 4m x 2m and a material thickness of 25mm. Through our Laser / Punch combination machine, we are able to cut and punch formed holes on a single machine which reduces our customers’ cost per unit. The same machine can also tap holes which further compounds this benefit.
Bending and Forming
Our fleet of 5 CNC brake presses precisely bends parts to a wide range of angles. We utilise a range of radius dies and stamps to create custom flanges, lips, panels, and enclosure shapes. Through the maintaining of tight tolerances, our parts are made to drawing ensuring assemblies consistently fit together seamlessly.
Welding
Utilising 13 welding bays and robotic cells, our metal welding expertise spans MIG, TIG, Laser, Spot and Projection techniques delivering flawless welds. Having an extensive welding capability supports customers in achieving their design and project objectives. Whether it’s prototyping, small batch runs or large complex fabrications with machined elements, we have it covered.
Finishing & Coating
For the welded parts, we have a dedicated fettling area where we are able to prepare the parts and assemblies for surface coating. If our customers do not have in house finishing, we are able to clean, paint, powder coat, galvanize, electroplate, anodize, metal coat and passivate to meet the finished part requirements.
Machining
Through a number of machining operations, we are able to complete the full fabrication requirement. This includes milling, turning, drilling, inserting and grinding. These operations create holes and features for hardware attachment points, rapid installation, airflow, cabling access or fixturing positions. This delivers customer parts ready for integration and end use.
Fabricated Parts & Assemblies
FAQs about our Metal Fabrication Services
Prototyped Autonomous Commercial Vehicle Chassis
Our Machinery
PUNCH LASER CUTTING
Amada EML punch/laser combination with tower loader.
LASER CUTTING
Amada ENSIS Fibre Laser 4000 x 2000 laser with tower loader.
BENDING / FORMING
MANUAL MIG/TIG WELDING
Fronius CMT Welding Equipment
ROBOTIC WELDING
ABB robotic welding cells x3 and Fanuc robotics welding cells x6
LASER WELDING
Max Photonics MA1-65 Laser Welder
DEBURRING
DiscMaster 4TD 1500mm Deburring/Edge Rounding
SAWING
Prosaw and Behringer Automatic Saws
SPOT WELDING
Meritus Spot Welder:
INSERTING
Pemserter 2000 with Auto Loader:
ROLLING
3m Powered Rolls
Get in touch to discuss your metal fabrication project.