ARMOURED STEEL FABRICATION
UK-based, Armoured Steel Fabrication Specialist
High-Hardness and Ballistic-Grade Materials
As a dependable partner for armoured steel projects in the UK where protection and quality are paramount, our team excels in welding high-hardness steels and machining ballistic-grade materials. We ensure components meet rigorous tolerance and performance standards, serving clients across defence, security, and OEM sectors.
Call us today on 02476 370 272, or send details of your project using the contact form below.
Universal Fabrications aren’t just fabricators — they’re a critical part of our defence manufacturing capability. Their ability to work with armoured steels, especially around welding and machining, gives us total confidence in the field.
Manufacturing Armoured Steel for Defence Vehicles
Universal supports its customers through welding, machining and assembling fabrications that provide unmatched protection against bullets, shrapnel, explosions, and piercing threats while enabling mobility and agility.
Our customers benefit from fabrications with the following key characteristics:
With the technological advancements in lighter, tougher armoured steel alloys, our customers continue to benefit from the fact that we are an approved purchaser of armoured steels.

Midlands-based, Armoured Steel Fabricator
Fabrication & Welding High-Hardness Steels
We produce protection panels, hull structures, and modular armour kits from various hardened steels. Welding is precisely controlled to avoid heat-affected zone (HAZ) softening, with customised procedures for ballistic-grade materials. All our welders hold BS EN ISO 9606-1 qualifications, underpinned by BS EN 3834-2 certification.
We commonly handle steels including:
We accept client-supplied materials or source them from vetted suppliers in the UK.
Controlled Heat and Repeatable Welding for Ballistic-Grade Steel
For uniform structures like turret rings or armour subframes, we utilise robotic welding to ensure consistency and minimise distortion. Certified engineers oversee all welding to preserve material hardness and structural integrity.
Precision CNC Machining for Armoured Components in the UK
Machining hardened steels demands specialised tooling, optimal speeds, and effective coolant systems. Our CNC mills and lathes deliver flat, precise surfaces and boreholes on heavy-gauge parts, whether pre-welded assemblies or individual components. Post-weld machining is available to achieve exact tolerances.
Armour Chassis & Module Assembly
We oversee intricate assemblies, from complete chassis structures to bolt-on armour panels, integrating fabrication and machining. We can include accurate mounting points for drivetrains, weapons systems, and electronics.
Testing & Surface Protection for Armoured Steel Projects
For sealed armoured enclosures, we conduct pressure and leak testing. Protective coatings are applied to combat corrosion and wear, with options such as:
Accredited Quality Systems
All processes comply with ISO 9001:2015, offering full traceability. We supply weld maps, procedures, First Article Inspection Reports (FAIRs), and detailed inspection reports. Our inspection team employs calibrated tools, including Coordinate Measuring Machines (CMMs), to confirm dimensions and geometry.
From Field-Tested Prototypes to Production-Ready Armoured Fabrications
Whether it’s a single blast panel or ramping up production for a fleet, Universal Fabrications is ready to meet your armoured steel manufacturing requirements. We understand the mission critical nature of your projects and can offer you quality, consistency, and peace of mind from an experienced operator.

FAQs: Armoured Steel Manufacturing and Fabrication
Get in touch to see how we can support your production requirements. Call us today on 02476 370 272 or send details of your project using the contact form below.